Communicator
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Eastman polyester recycling technology has been added. |
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The Long Son Petrochemical Complex (LSP), Vietnam’s first fully integrated petrochemical facility, has experienced a turbulent launch and operational trajectory since its much-anticipated commercial start-up in late 2024. This article aggregates the latest developments, contextualizes them within broader industry trends, and references previous communications that highlighted both optimism and early warning signs. Background and Launch Long Son Petrochemicals Co., Ltd., located in Ba Ria-Vung Tau and wholly owned by Thailand’s SCG Chemicals (a subsidiary of SCG Group), represents a $5.2–5.4 billion investment and is designed to produce 1.55 million tonnes of polyolefins (polyethylene and polypropylene) annually. The complex includes a world-scale, so-called Flex Feed Cracker with a capacity of 998,000 tonnes of ethylene, 500,000 tonnes of propylene, and 101,000 tonnes of butadiene per year, using naphtha, LPG, and soon, ethane as feedstock. *Data from the Long Son Environmental Permit (in Vietnamese Language) dated August 30, 2023.
After years of construction and trial runs, LSP officially began commercial operations on September 30, 2024. The launch was heralded as a transformative step for Vietnam’s plastics and downstream manufacturing sectors, reducing reliance on imports and boosting local industry competitiveness. Operational Suspension and Financial Losses Despite the high-profile start-up, LSP suspended operations in mid-October 2024—just two weeks after commercial production began. This abrupt halt was attributed to:
SCG Chemicals reported a staggering loss of $303.6 million from LSP in 2024, with monthly expenses at the complex reaching $35.5 million—40% of which are non-cash items like depreciation. The financial drag from LSP sharply reduced SCG’s consolidated profit, even as its other businesses remained profitable. Capacity Questions and Technical Details Our prior communication raised questions about the actual cracker capacity and the interpretation of trial run figures, whereby we issued a mass balancing challenge that still awaits contributions from users of the PPPLUS Platform. Various data sources have reported diverging plant capacities for both the cracker and the downstream plants. In addition, calculated feedstock requirements to match the reported ethylene and propylene outputs are not making any sense in terms of cracker capacity. The figures we have used to generate the site's mass balance and process flow chart are taken from the Long Son Environmental Permit (in Vietnamese Language) dated August 30, 2023. During the brief operational window, initial output was reported at 74,000 tonnes—well below nameplate, reflecting the ramp-up phase and subsequent shutdown. Strategic Adjustments and Future Plans SCG has not abandoned the project. Instead, it is adapting the business model to address structural challenges:
Market and Policy Environment Vietnam’s government has signaled support for LSP’s expansion, promising to streamline procedures and facilitate stable gas imports, including ethane from the U.S.. However, the domestic market remains under pressure from competitive international polyolefin imports and subdued export demand. Summary on Key Facts and Timeline
Outlook The Long Son Petrochemical Complex exemplifies both the promise and pitfalls of mega-projects in volatile global markets. While its technical capabilities and strategic significance remain intact, the project’s near-term viability hinges on market recovery, successful feedstock diversification, and continued government support. SCG’s willingness to invest further and adapt its strategy suggests a long-term commitment, but the road to profitability remains challenging and closely watched by industry observers.
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Strategic Context PRefChem, a 50:50 joint venture between Malaysia’s state oil company Petronas and Saudi Aramco, operates the integrated refinery and petrochemical complex at Pengerang, Johor. The facility is a cornerstone of the Pengerang Integrated Complex (PIC), which is Malaysia’s only fully integrated refinery, steam cracker, and petrochemical site. The complex is designed with multiple train configurations—including the two-train RFCC system using Axens technology (R2R) —to enhance production reliability and flexibility. Despite facing recurring operational disruptions since 2023, the company continues to invest in new technologies and capacity expansions to support long-term growth and regional energy security:
Market Positioning
Analysts note that while near-term operational reliability concerns persist, PRefChem's long-term growth pipeline and low-carbon investments position it to capitalize on Southeast Asia's rising petrochemical demand. |
Technology |
Hydraeon alkaline water electrolyser for green hydrogen production has been added.
#ineos #membraneelectrolyser #hydraeonelectrolyser #greenhydrogen #emethanol #alkalinewater #electrolysis #hydrogenproduction #renewableenergy |
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PT Lotte Indonesia LINE (LOTTE Indonesia New Ethylene) project has been partly modeled, some technologies have been (presumable) identified and mass balance mostly developed. Due to some uncertainties, the MB is yet not complete. |
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The description of the SAMREF refinery has been updated. |
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Kuraray has been added. |
Operations |
Polyolefin plants with technologies and capacities have been added.
#lotte #lottechemical #malaysia #unipolpe #univation #lyondellbasell #spheripol |
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Polyethylene plants with technologies and capacities have been added. |
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The polyethylene (PE) production industry is experiencing a remarkable transformation, driven by advances in process technology and a relentless pursuit of scale and efficiency. At the center of this evolution is Univation Technologies, which recently announced a new UNIPOL™ PE Process design capable of producing 800,000 tonnes per year. This announcement marks a significant leap forward in the scale of single-line PE production, underscoring the company’s commitment to pushing technological boundaries while maintaining the flexibility to meet diverse market needs. |
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Following the restoration of power from late on April 28, refinery operators began the complex process of restarting their facilities. According to Repsol, crude oil crude distillation units require about three days to come back online, while secondary conversion units, including hydrocrackers, may take up to a week to resume normal operations. The company confirmed that its Bilbao refinery was the first to restart, aided by electricity imports from France, and emphasized that no significant damage occurred during the outage. |
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Wanhua Chemical (Ningbo) Co., Ltd. has been added. |
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Japan Polyethylene Corporation and its four polymer manufacturing locations have been created. |
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Japan Polypropylene Corporation and its three polymer manufacturing locations have been created. |
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Japan Polychem Corporation has been created. |
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Ibaraki plant cracker and ethylene capacity have been added.
#mitsubishi #chemical #ibaraki #kashima #steamcracker #naphthacracker #ethyleneplant |
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MITSUBISHI GAS CHEMICAL COMPANY, INC. has been created.
#mitsubishi #gas #chemicals #japan #tokyo #methanol |
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Maruzen Petrochemical and its Chiba and Yokkaichi plants have been created. |
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Cracker technology has been identified, OCT plant and olefins nameplate capacities added.
#lummus #steamcracker #liquidcracker #naphthacracker #osaka #japan #mitsui #mcm #ethylene #oct #propylene |
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Angola’s refining sector has historically relied on imported refined petroleum products, but the country has been taking steps to reduce its dependence on imports and increase its self-sufficiency. Plans for new refinery projects and expansions to existing plants aim to increase national refining capacity by at least 360,000 bpd in the coming years. Cabinda Refinery
Malongo Topping Plant
Soyo Refinery
Luanda Refinery
Lobito Refinery
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The Moscow Exchange has been added. |
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Silleno project has been modelled, with technologies and their respective capacity identified, excepted for the ethylene dimerization process. #silleno #kazakhstan #axens #alphabutol #cpchem #martech #adl #martechadl #dualloop #bimodal #univation #unipolpe #lummus #steamcracker #srt #steamcracking #gascracker #ethylene #polyethylene |
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Technology |
Description of the DICP Methanol-to-Olefins Technology (DMTO) has been completed. |
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TECHNOLOGIE ALREADY OPERATING Natural Gas Steam Reforming Rectisol Gas Cleaning Methanol Synthesis Methanol to Olefins (DMTO) Residual Oil Catalytic Thermal Cracking (DCC) Veba Combi Cracking (VCC) Plant Near-zero Wastewater Discharge System TECHNOLOGIES CURRENTLY UNDER CONSTRUCTION OR IN PROJECT PHASE Naphtha and Light Diesel Comprehensive Utilization Project Methanol Gasification Slag Comprehensive Utilization Project MTBE Unit Low-temperature Heat Utilization Project Coal Gasification Conversion Condensate Environmental Protection Comprehensive Management Project Methane Conversion Air Preheater Upgrade Energy-saving Project Photovoltaic Power Generation Project Carbon Capture Utilization and Storage (CCUS) Demonstration Project These technologies are mentioned as part of the company's comprehensive utilization strategy or future plans without clear operational status or startup dates explicitly indicated: C4 Mix to Olefin Conversion Unit (OCU) (mentioned implicitly as part of the olefin downstream processing chain) C5 Mix Recycling (implied as part of comprehensive utilization but not explicitly detailed with dates or capacities.) Coal-Methane Co-gasification Technology (mentioned as a future planned project without explicit details on dates or capacities.) Propane and Isobutane Dehydrogenation for Acrylic Acid and Esters Production (mentioned as planned projects without explicit details on dates or capacities.) |
Technology |
A detailed description of hydrocracking technologies is available, that includes a list of the various commercial technologies, such as Fixed Bed Hydrocracking, All these technologies are available to be deployed in refinery models. |
Operations |
The Shahen TC2C Project Mass Balance has been completed. |
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Pemex' Cangrejera Petrochemical Complex has been added.
#pemex #petroleosmexicanos #pemextransformacionindutrial #veracrus #mexico #coatzacoalcos #cangrejera |
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Product Technical |
Please check our descriptions for the various types of polyethylene highlighting the relationship between molecular architecture and density scale. |
Technology |
A generic butadiene extraction process has been created to be selected for site's model when technology provider / licensor is unknown. |
Technology |
The description of the butadiene extraction process has been updated. |
Product Technical |
Description of 1,3-butadiene has been updated. |
Product Technical |
1,2-butadiene has been added. |
Operations |
Multiple technologies have been identified and added.
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![]() All Polyolefin and EO/EG Technologies from Phase 1 and Phase 2 have been added as well as their production capacities.
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Mixed feed cracker with KBR SCORE technology has been created and its productions have been added. |
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July 2, 2018 | KBR SCORE™ Technology Selected for GS Caltex Grassroots Olefins Plant in South Korea 29th Aug 2018 | GS Caltex to Build Olefin Plant in Yeosu for 2.6 Tln Won 11th Nov 2022 | GS Caltex completes construction of $2 billion petrochemicals manufacturing plant. 4th Jul 2024 | Korea’s GS Caltex to debottleneck Yeosu cracker in Sep |
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JGSOC Mass Balance has been completed. |
Technology |
Caustic treament process description has been updated. |
Technology |
Description of hydrotreating process has been updated.
#hydrotreater #hydrotreating #nox #sox #nitrogen #sulfur #mercaptan #pyridine #sulfide #thiophene |
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Trimethylbenzene has been added. |
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Ethyltoluene has been added. |
Technology |
Description of the Aromatics Transalkylation and Dispropornation (TDAP) process has been developed. |
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Ethanethiol (Ethane mercaptan), commonly found in LDG and liquid fuel fractions, has been added. #mercaptan #ethanethiol #ethylmercaptan |
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Liquid mercaptans added (thiols) as commonly found in liquid fuels, have been added. |
Product Technical |
Methyl mercaptan (methanethiol) has been added. |
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The description of acrylic acid esters has been updated and illutrated. |
Technology |
Sumitomo MMA technology description has been updated. |
Technology |
The description of the Sumitomo PMMA Process has been updated. #sumitomo #mma #pmma #polymerization |
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Technology |
Elessent STRATCO Alkylation description has been updated.
#elessent #dupont #stratco #alkylation #alkylate #motorfuel #aviationgasoline |
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The two Unipol PE plants have been added with their production, to complete the mass balance. |
Finance |
Hengyi Petrochemical Company has been added.
#hengyi #petrochemical #china #zheijiang #hangzhou #pta #pet #polyester #paraxylene #meg #ethyleneglycol #cpl #pa6
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Several plants and productions added. |
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Details about Dagang area refinery added. |
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7th Sep 2024 | Source: DT New Materials, via Sohu.com |
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Sinopec INEOS (Tianjin) Petrochemical Co., Ltd. and manufacturing site have been added. |
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Petrochina Daqing Petrochemical has been created and its site's mass balance initialized.
#daqing #petrochina #petrochemical #massbalance #refining #crudeoil #ethylene #steamcracking #heilongjiang |
Technology |
AIR LIQUIDE Lurgi Megamethanol™ technology has been added. #airliquide #lurgi #methanol #syngas #megamethanol |
Technology |
Technology to produce methanol from syngas has been added. |
Product Technical |
Methanol description has been updated (Main Product definition). |
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25th Nov 2024, SINA, Reprinted from East China Science and Technology (ECEC). Recently, the DMC recovery project of Guangxi Huayi Energy Chemical Co., Ltd. was successfully started up and produced qualified high-grade DMC (dimethyl carbonate) products. This marks the complete success of the project from design, construction to production. |
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Guangxi Huayi Energy Chemical Co., Ltd. and Gas Island Project in Qinzhou have been added. #guangxi #shanghai #china #huayi #energychemical #gasislandproject # coal #coalgasification #methanol #ethyleneglycol #meg #aceticacid #coaltochemicals #coaltomethanol #coaltoolefins |
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Xinjiang Zhongtai Chemical's 1 million ton coal-to-methanol project. On September 10, 2024, the Xinjiang Zhongtai New Materials Project substation constructed by the Xinjiang Branch of Sinochem Second Construction Group Co., Ltd. successfully received power for the first time, which was well received by all parties. The completion of this key node laid the foundation for the single-unit commissioning. The Xinjiang Zhongtai Resource Comprehensive Utilization Methanol Upgrading Demonstration Project mainly constructs 1 million tons / year methanol and 18,900 tons / year sulfuric acid production lines, as well as air separation units , gasification units, low-temperature methanol-washed synthesis gas purification units, methanol synthesis units and supporting units. The Xinjiang Zhongtai New Materials Resource Comprehensive Utilization Methanol Upgrading Demonstration Project is located in Tongxin Industrial Park, Alehui Town, Toksun County, Xinjiang. The planned total investment is about 5.99 billion yuan. The waste gas and screenings (coke powder and coal foam) produced by the semi-coke unit built by Zhongtai Group in Toksun County are used as raw materials to build a 1 million tons / year methanol project. The gasification unit is equipped with 3 Jinhua furnaces 3.0 , which mainly produce 286.331Nm3/h ( CO+H2 ) of synthetic gas , with an annual operating time of 8,000 hours, 2 in operation and 1 in standby. |
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Xinjiang Zhongtai Chemical's annual production of 250,000 tons of PVC and 220,000 tons of caustic soda project was completed and put into production. It is reported that the total investment of the Zhongtai Mahatma Energy PVC Phase II project is about 2.7 billion yuan. Construction started in October 2012. After Zhongthai Chemical reorganized Mahatma Energy in September 2015, Zhongtai Chemical transferred in the management team to optimize the design and speed up the project construction. The project was put into trial operation on October 30, 2016. The project adopts modular design, with compact equipment layout, clear functional division and centralized control. In addition to advanced equipment, the newly developed double-effect evaporation process technology has been added to realize the recycling of wastewater, and the wastewater treatment has achieved recycling and zero emission. After the project is put into production, it will form a production capacity of 500,000 tons of PVC and 400,000 tons of caustic soda projects, drive the production of calcium carbide and power generation, and the mining of coal, salt, and lime, realize "industrial integration, investment concentration, resource intensiveness, and benefit concentration", and form a coal-electricity-salt circular economy industrial chain. It can add an annual sales revenue of 1.83 billion yuan and an annual profit and tax of 368 million yuan, solve the employment of more than 700 local people, transform Turpan's advantageous resources into economic advantages, drive the employment of local employees of all ethnic groups and the development of the tertiary industry, and promote economic and social development and social stability. On the same day, the high-performance resin industrial park of Toksun Energy Chemical Company, which was also started, was a special new material project determined by Zhongtai Chemical to be built in the southern area of Toksun Industrial Park in order to change the current situation of single calcium carbide PVC product structure, only general varieties, and lack of special and special functional resins, and to achieve structural and transformation and upgrading. The terminal market products of the project are: special material resin for bulk method refers to special material resin for high-transmittance film bag, chlorinated polyvinyl chloride resin, 100,000 special paste resin, 50,000 tons/year CPE (or 30,000 tons/year CPVC), composite functional resin, solid sodium hydroxide, liquid chlorine, sodium hypochlorite, hydrochloric acid, etc. The project investment is about 2.7 billion yuan, and the annual sales after production is expected to be 2.9 billion yuan, which can provide employment for 1,300 people. Zhang Wenquan, secretary of the Turpan Municipal Party Committee, said that the completion of the second phase of PVC and caustic soda projects and the launch of the high-performance resin industrial park construction project marked a new level in the economic development of Toksun County. It also marked that Turpan City has taken another solid step in the journey of economic transformation and upgrading. It is also a concrete manifestation of leading the new normal of the economy and releasing new economic momentum. Zhongtai Shengxiong Energy, formerly Xinjiang Shengxiong Energy Co., Ltd., was established in 2006. It mainly engages in mineral resource development, calcium carbide, PVC, caustic soda, building materials, etc. It completed an investment of more than 10 billion yuan in 2014. With the rapid expansion of the company's investment scale, the debt ratio continued to rise. In addition, after the project was put into production, the market price of the terminal product PVC continued to be sluggish, and financial institutions tightened their credit. The company faced serious difficulties in subsequent development funds. In 2014, under the coordination and promotion of government departments at all levels in Xinjiang Autonomous Region and the CPC Turpan Municipal Committee and Government, and the CPC Toksun County Committee and Government, Zhongtai Group began to discuss restructuring matters with Mahatma Energy. Finally, in September 2015, Zhongtai Group formally completed the strategic restructuring of Mahatma Energy. In the more than one year since the restructuring, the company has paid off a total of about 1.086 billion yuan in debts. In October 2016, the company began to make a small profit, turning losses into profits since the restructuring. |
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Recently, the Ministry of Industry and Information Technology’s official website announced that Mahatma Energy’s Chlor-Alkali Plant was listed in the list of “leaders” in energy efficiency in key industries across the country with its unit product energy consumption index of 151.91 (kgce/t) for the calcium carbide method (general type) in the polyvinyl chloride industry. This honor is not only a recognition of Mahatma Energy’s achievements in energy efficiency management, but also reflects that Zhongtai Group has taken solid steps on the road to sustainable development. "At present, Mahatma Energy Chlor-Alkali Plant has adopted advanced energy-saving technologies, continuously optimized production processes, and continuously improved resource utilization efficiency and reduced energy consumption and carbon emissions through projects such as cascade utilization of wastewater and recovery of waste heat from boiler flue gas." said Liu Kai, director of the Technical Department of Mahatma Energy Chlor-Alkali Plant. In recent years, Mahatma Energy Chlor-Alkali Plant has always adhered to the core concept of green manufacturing, energy conservation and carbon reduction, and has implemented it throughout all aspects of the company's production and operation. By widely carrying out mass quality management, "Five Smalls" mass innovation, and all-staff "Golden Ideas" and other activities, it has stimulated employees' vitality to actively participate in innovation, encouraged employees to give full play to their creativity, and brought technological innovation and production improvements to the company. In 2024 , Shengxiong Energy Chlor-Alkali Plant will continue to increase investment in energy-saving and emission-reduction innovation projects in the transformation of high-current-density bipolar zero-gap natural circulation electrolyzers and comprehensive utilization of waste heat, further promote technological innovation and industrial upgrading, and effectively improve the company's energy efficiency management level. At the same time, it will actively cooperate and communicate with advanced companies in the industry, learn from advanced experience and technology, and make greater contributions to achieving the company's sustainable development goals. |
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Mass balance has been further developed, with more assets and productions added. Several technologies need to be identified and some others require confirmation as there seems to be duplicate technologies that may come from initial announcements not executed, such as for residue hydrocracking. |
Technology |
A placeholder for SYN® DMTO® (DICP) technology has been added. Technology description to be developed here. |
Finance |
SYN Energy Technology Co., Ltd. (formerly DICP) is a technology company promoting DMTO (Direct Methanol To Olefin) proprietary technology. |
Operations |
![]() Shaanxi Yanchang Coal Yulin Energy and Chemical and Jingbian production site have been added. |
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Multiple technologies and productions have been added.
#gasoline #diesel #jetfuel #kerosene #hydrotreatment #adu #polypropylene #axens #mitsui #hypol #R2R #fcc #delayedcoker #sydec
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Technology |
Axens Prime-D technology for diesel hydrotreatment has been added.
#axens #hydrotreating #desulfurization #diesel #middledistillate #primed |
Finance |
Lotte Chemical Titan (LCT) entities and production sites in Malaysia have been created. |
Product Technical |
The definition of motor gasoline has been improved. |
News |
![]() Ningbo Huatai Wealthy Polymer Materials plans to build a new 400,000 tons per year low-density polyethylene LLDPE plant in Ningbo (Zhejiang Province, China). The new plant will mainly produce metallocene PE. The new plant is scheduled to start operating in November 2024. The new plant will double the company's polyethylene capacity to 800,000 tons per year. |
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Shandong Binhua New Materials site created and project description added. #shandong #china #binhuanewmaterials #befargroup #MTBE #propyleneoxide |
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Some productions and consumptions have been added to site. Corresponding technologies need to be identified.
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Product Technical |
Full Density Range Polyethylene has been added. |
Product Technical |
Crude ethylene, a technical grade of ethylene with above 40% by weight of ethylene, has been added. |
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Mass Balance of SSTPC (Sinopec Sabic Petrochemical) has been initialized. |
Technology |
LyondellBasell Spherizone technology model has been updated with PFD and technology units. |
Product Technical |
Purified Ethylene Oxide-Water mixture has been added. |
Operations |
SD EO/EG technology and purified EO and MEG production volumes added. |
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Technology |
The Scientifc Design technology to manufacture EG via direct hydrolysis of EO has been added. |
Technology |
The description of the Shell OMEGA process for MEG production has been improved.
#shell #omega #meg #ethyleneglycol |
Technology |
The description of the Shell EO Direct Hydrolysis Process has been updated. |
Technology |
DOW METEOR Ethylene Oxide process description has been updated.
#dow #ethyleneglycol #monoethyleneglycol #deg #teg #meg #mixedglycols #pet #polyester #meteor |
Technology |
DOW Ethylene Oxide only process (METEOR HEXTEO) description has been updated.
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Several technologies and production capacities have been added to HMEL's Guru Gobind Singh Refinery. |
Technology |
The CPChem MarTECH Dual Loop technology has been added. |
Technology |
The CPChem MarTECH Single Loop technology description has been updated. |
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Finance |
Shareholding of INEOS Aromatics Belgium has been reassigned to Ineos Manufacturing Belgium. |
Finance |
INEOS Feluy SA has been added and its shareholder identified. |
Operations |
MTO process and productions have been added to site and thus mass balance initialized. |
Technology |
The UOP Advanced MTO Process has been added. |
Product Technical |
Dichloromethane has been added. |
Product Technical |
Chloromethane has been added. |
Sustainability |
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Sustainability |
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Operations |
Mass Balance of SOCAR Türkiye Refinery initialized with crude oil imports. #crudeoil #massbalance #Refinery #refining |
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Jim Ratcliffe, the second richest person in Britain and owner of Manchester United, stated on Bloomberg Television on 18th June: "I'm talking mainland Europe, but I mean, sort of it applies to the UK as well, energy costs are five times the cost of America. Electricity is five times the price of America. It's not 5% or 10% or 50% but 500%." "So anything where any sort of activity which involves using energy in some form or another is disadvantaged in Europe compared to America or the Middle East, obviously. And then on top of that, you've got a carbon tax. So if you emit anything which has got carbon in it, you pay a carbon tax, you don't pay a carbon tax in America. And then on top of that, you've got social costs." "There's not much chemical industry left in the UK, it's pretty much finished really. Unfortunately, I don't think the government ever really recognize the importance of that. It's an enormous industry worldwide, but if you look at petrochemicals in Europe it's about the same size as automotive. It's a really big industry." "Places like America are in a great place for manufacturing because, you know, they've got cheap energy, they've got no carbon taxes. They've got a government which is very interested in social costs, which are very manageable." |
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The burgeoning demand for maritime transport has propelled tanker prices worldwide to unprecedented levels. |
Messages |
Enverus Intelligence Research (EIR) analysts have provided an overview of merger and acquisition (M&A) activity within the U.S. upstream sector for both the fourth quarter and the entirety of 2023. |
Product Technical |
Circular Polymer Resources and AmSpec Group to develop a process to test and certify the composition and quality of plastic waste used in chemical recycling, Beatriz Santos from Sustainable Plastics reports on Feb 7th. |
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Iranian exports into China are mainly processed by Shengdong refiners #markettalk
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Operations |
Mass Balance enhanced with several processes added.
#MTO
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The Fuel Gas produced by the Steam Cracker is Hydrogen-rich (84 vol% #hydrogen , 15 vol% #Methane, <1 vol% other) separated from the Components with two Carbon Atoms is sent to the Furnaces and Steam boilers to power the Steam-Cracker. As it is a low Carbon Fuel the level of Carbon Emissions are comparatively reduced. CO2 Emissions are now captured in the Mass Balance Model.
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Acquired by Kolmar in 2021 with the intention to manufacture Cellulosic renewable diesel
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