Lubrication Consultant with 30+ years of practical experience in grease and lubricant formulation, plant troubleshooting, and oil analysis.

Specialized in solving real-world lubrication failures by bridging the gap between lab performance and field conditions.

Prem Raj is a lubrication consultant with over 30 years of hands-on experience in grease and lubricant formulation, industrial troubleshooting, and oil analysis.

His expertise includes:

• Lithium, Calcium, Calcium Sulfonate Complex, and Polyamide grease formulation
• Industrial specialty greases and performance lubricants
• Engine oil, hydraulic oil, and gear oil development
• Emulsifier systems, emulsion technology, and industrial coolants
• Additive selection and compatibility
• Root cause analysis of lubrication failures
• Contamination control and system optimization

He has strong practical experience working directly with plant operations, identifying real-world issues such as oxidation, wear, improper lubrication practices, emulsion instability, coolant degradation, and performance gaps between lab testing and field conditions.

Prem Raj focuses on delivering practical, cost-effective, and performance-oriented solutions that improve equipment reliability, fluid stability, and reduce maintenance costs.

He actively contributes insights based on real industrial experience and supports industries in improving lubrication strategies, coolant performance, and overall system efficiency.

I provide practical lubrication and industrial coating consulting solutions for automotive and industrial applications.

My services include:

• Grease formulation development (Lithium, Calcium, Calcium Sulfonate Complex, Polyamide, Specialty greases)
• Engine oil, hydraulic oil, and gear oil formulation support
• Emulsifier selection, emulsion system design, and coolant optimization
• Transparent glass protection coating formulation
• Cable protection filling compounds and coating solutions
• Wax-based rust preventive oils and additives development
• Troubleshooting lubrication and coating failures at plant level
• Root cause analysis of wear, corrosion, overheating, and performance issues
• Additive selection and formulation correction
• Used oil analysis and performance evaluation
• Contamination control and system cleaning solutions
• Cost optimization and performance improvement strategies

I work closely with industries to solve real-world problems, improve lubricant and coating performance, and enhance equipment reliability.