Mass Balance

All Quantities in Annual Tons!

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Sadara Chemical Company
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Sadara Chemical Company
Feedstock Imports
5,622,111 Tons
Site is Balanced
+/- 27 Tons ( within 2 %)
Output
5,622,138 Tons

Imports

0200,000400,000600,000800,0001,000,0001,200,0001,400,0001,600,0001,800,0002,000,000Petroleum NaphthaEthaneDioxygenHydrogen Peroxide, Dry1-Butene1-Hexene1-OcteneMethaneSteamGaseous NitrogenTolueneBenzeneMethanolSodium ChlorideGlyceroln-ButanolPetroleum Naphtha - MFC, the heart of Sadara, will utilize a Mixed Feed Cracker that is licensed from Technip, with a designed feed rate of 85 MMSCFDM (million standard cubic feet per day) of Ethane and 51,000 barrels per day of Naphtha. ppPlus Estimate : 2071683 tpaEthane - MFC, the heart of Sadara, will utilize a Mixed Feed Cracker that is licensed from Technip, with a designed feed rate of 85 MMSCFDM (million standard cubic feet per day) of Ethane and 51,000 barrels per day of Naphtha. ppPlus Estimate : 1117733 tpaDioxygen - The yield estimate is 89% conversion of Ethylene into EO and 11% conversion into CO2. ppPlus Estimate : 227699 tpaHydrogen Peroxide, Dry - null ppPlus Estimate : 228400 tpa1-Butene - 5 wt-% of 1-Butene is required to reach LLDPE density of 0.918-0.919 g/cc. ppPlus Estimate : 19688 tpa1-Hexene - 10 wt-% of 1-Hexene is required to reach LLDPE density of 0.916-0.920 g/cc. ppPlus Estimate : 26250 tpa1-Octene - 20 wt-% of 1-Octene is required to reach LLDPE density of 0.916-0.920 g/cc. ppPlus Estimate : 19688 tpa1-Butene - 50 wt-% of 1-Butene is required to reach elastomer density range (0.870 g/cc). ppPlus Estimate : 65625 tpa1-Octene - 20 wt-% of 1-Butene is required to reach plastomer density range (0.900 g/cc). ppPlus Estimate : 25200 tpaMethane - null ppPlus Estimate : 167422 tpaSteam - null ppPlus Estimate : 253801 tpaGaseous Nitrogen - null ppPlus Estimate : 148039 tpaDioxygen - Only accounts for the 20.95% Oxygen weight fraction in Dry Air. ppPlus Estimate : 459036 tpaToluene - null ppPlus Estimate : 54348 tpaBenzene - null ppPlus Estimate : 129982 tpaSteam - null ppPlus Estimate : 38935 tpaDioxygen - Only accounts for the 20.95% Oxygen weight fraction in Dry Air. ppPlus Estimate : 35095 tpaMethanol - null ppPlus Estimate : 70287 tpaSodium Chloride - null ppPlus Estimate : 189589 tpaSteam - null ppPlus Estimate : 58441 tpaDioxygen - null ppPlus Estimate : 88510 tpaSteam - null ppPlus Estimate : 15797 tpaGlycerol - null ppPlus Estimate : 2165 tpan-Butanol - null ppPlus Estimate : 108695 tpa

Output

050,000100,000150,000200,000250,000300,000350,000400,000450,000500,000Ammonia (Gas)Carbon DioxideGaseous Carbon MonoxideHydrogen GasMixed C4Off-GasRefinery Fuel GasTail GasButoxy Poly Glycol EtherButyl GlycolButyl Triglycol EtherButyldiglycolC4-LLDPEC6-LLDPEC8-LLDPEChlorineDiethanolamineDipropylene GlycolEthyleneFormalineFuming Nitric AcidHydrotreated Pygas RaffinateLow Density PolyethyleneMonoethanolamineMonopropylene GlycolPhosgenePolymeric Diphenylmethane DiisocyanatePolyolefin ElastomersPolyolefin PlastomerPolyoxypropylene Triol PropylenePure Sodium HydroxideToluene DiisocyanateTriethanolamineTripropylene GlycolProcess WaterSpent AcidWastewaterLiquid Chemical WasteAmmonia (Gas) - null ppPlus Estimate : 13002 tpaCarbon Dioxide - null ppPlus Estimate : 88899 tpaCarbon Dioxide - null ppPlus Estimate : 160745 tpaGaseous Carbon Monoxide - null ppPlus Estimate : 30642 tpaHydrogen Gas - null ppPlus Estimate : 53426 tpaHydrogen Gas - null ppPlus Estimate : 1741 tpaHydrogen Gas - null ppPlus Estimate : 3270 tpaMixed C4 - null ppPlus Estimate : 302851 tpaOff-Gas - The Conversion Yield is estimated to be 1 metric ton of C4-LLDPE per 1.05 metric ton of Feed Stock. ppPlus Estimate : 18750 tpaOff-Gas - The Conversion Yield is estimated to be 1 metric ton of C8-LLDPE per 1.05 metric ton of Feed Stock. ppPlus Estimate : 18750 tpaOff-Gas - null ppPlus Estimate : 12250 tpaOff-Gas - The Conversion Yield is estimated to be 1 metric ton of LDPE per 1.05 metric ton of Ethylene. ppPlus Estimate : 17500 tpaRefinery Fuel Gas - For the sake of simplicity other fuel gases such as Ethane and Propane are included in the Methane Fuel Gas separated in the Demethanizer. ppPlus Estimate : 514933 tpaTail Gas - Does not include oxygen-less air but waste gases from the process itself. ppPlus Estimate : 22599 tpaTail Gas - Tail Gas does not account or Oxygen-less Air. ppPlus Estimate : 5269 tpaButoxy Poly Glycol Ether - null ppPlus Estimate : 6179 tpaButyl Glycol - null ppPlus Estimate : 121760 tpaButyl Triglycol Ether - null ppPlus Estimate : 9671 tpaButyldiglycol - null ppPlus Estimate : 35594 tpaC4-LLDPE - null ppPlus Estimate : 375000 tpaC6-LLDPE - Considering market penetration of C6-LLDPE and C8-LLDPE the Production ratio is estimated to be 2/3 and 1/3 respectively. ppPlus Estimate : 249999 tpaC8-LLDPE - Considering market penetration of C6-LLDPE and C8-LLDPE the Production ratio is estimated to be 2/3 and 1/3 respectively. ppPlus Estimate : 124999 tpaChlorine - null ppPlus Estimate : 103846 tpaDiethanolamine - null ppPlus Estimate : 91800 tpaDipropylene Glycol - DPG makes 8% of total PG Production. ppPlus Estimate : 5599 tpaEthylene - null ppPlus Estimate : 1480 tpaFormaline - 45% Formalin is formed. ppPlus Estimate : 139048 tpaFuming Nitric Acid - Nitric Acid, 98% concentrated, is produced. ppPlus Estimate : 3849 tpaHydrotreated Pygas Raffinate - null ppPlus Estimate : 180408 tpaLow Density Polyethylene - null ppPlus Estimate : 350000 tpaMonoethanolamine - null ppPlus Estimate : 68850 tpaMonopropylene Glycol - MPG makes 90% of total PG Production. ppPlus Estimate : 62999 tpaPhosgene - null ppPlus Estimate : 15574 tpaPolymeric Diphenylmethane Diisocyanate - null ppPlus Estimate : 365788 tpaPolyolefin Elastomers - We estimate that the Product Mix is comprised of about 50% Ethylene/1-Butene Polyolefin Elastomers (POE) and 50% Ethylene/1-Octene Polyolefine Plastomers (POP). ppPlus Estimate : 124999 tpaPolyolefin Plastomer - We estimate that the Product Mix is comprised of about 50% Ethylene/1-Butene Polyolefin Elastomers (POE) and 50% Ethylene/1-Octene Polyolefine Plastomers (POP). ppPlus Estimate : 120000 tpaPolyoxypropylene Triol - Sadara will be using two different Technologies to produce 400,000 tons per year of Polyether Polyols. The continuous 330,000 tons per year DMC Process will produce HMW Slabs Polyols (for flexible End-Products). ppPlus Estimate : 330000 tpaPolyoxypropylene Triol - The Batch process will produce 70,000 tons per year of Potassium Hydroxide (KOH) Catalyst Plant for LMW moulded Polyols (for use in rigid End-Products), which will serve as an Intermediate Building Block for the HMW products (made in the DMC Plant). ppPlus Estimate : 58308 tpaPropylene - null ppPlus Estimate : 100643 tpaPure Sodium Hydroxide - null ppPlus Estimate : 129750 tpaToluene Diisocyanate - null ppPlus Estimate : 219047 tpaTriethanolamine - null ppPlus Estimate : 94350 tpaTripropylene Glycol - TPG makes 20% of total PG Production. ppPlus Estimate : 1399 tpaProcess Water - null ppPlus Estimate : 97706 tpaSpent Acid - null ppPlus Estimate : 73603 tpaWastewater - For the sake of simplification since the amount of Light Ends is not known all the Byproducts such as Light Ends are allocated to the Wastewater Product. ppPlus Estimate : 139005 tpaWastewater - null ppPlus Estimate : 36391 tpaWastewater - null ppPlus Estimate : 200210 tpaWastewater - null ppPlus Estimate : 100628 tpaWastewater - null ppPlus Estimate : 121766 tpaWastewater - null ppPlus Estimate : 162966 tpaWastewater - null ppPlus Estimate : 99663 tpaLiquid Chemical Waste - Heavy Residues from the BPG Evaporator to be disposed off, sent to Waste Treatment, or burnt in a Thermal Plant. ppPlus Estimate : 26797 tpaLiquid Chemical Waste - Chemical Residues from the Process is estimated at 3 weight-% of total Input. The Waste can be sent to Waste Treatment or disposed off. ppPlus Estimate : 2165 tpaLiquid Chemical Waste - Mainly Heavier Organic Products to be disposed off, sent to Waste Treatment or burnt for Energy. ppPlus Estimate : 6022 tpaLiquid Chemical Waste - Organic Waste Stream from the Purification of TDI calculated on the basis of 95% Reaction yield, to be disposed off, sent to Waste Treatment, or burnt for Energy. ppPlus Estimate : 11529 tpa