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The Long Son Petrochemical Complex (LSP), Vietnam’s first fully integrated petrochemical facility, has experienced a turbulent launch and operational trajectory since its much-anticipated commercial start-up in late 2024. This article aggregates the latest developments, contextualizes them within broader industry trends, and references previous communications that highlighted both optimism and early warning signs. Background and Launch Long Son Petrochemicals Co., Ltd., located in Ba Ria-Vung Tau and wholly owned by Thailand’s SCG Chemicals (a subsidiary of SCG Group), represents a $5.2–5.4 billion investment and is designed to produce 1.55 million tonnes of polyolefins (polyethylene and polypropylene) annually. The complex includes a world-scale, so-called Flex Feed Cracker with a capacity of 998,000 tonnes of ethylene, 500,000 tonnes of propylene, and 101,000 tonnes of butadiene per year, using naphtha, LPG, and soon, ethane as feedstock. *Data from the Long Son Environmental Permit (in Vietnamese Language) dated August 30, 2023.
After years of construction and trial runs, LSP officially began commercial operations on September 30, 2024. The launch was heralded as a transformative step for Vietnam’s plastics and downstream manufacturing sectors, reducing reliance on imports and boosting local industry competitiveness. Operational Suspension and Financial Losses Despite the high-profile start-up, LSP suspended operations in mid-October 2024—just two weeks after commercial production began. This abrupt halt was attributed to:
SCG Chemicals reported a staggering loss of $303.6 million from LSP in 2024, with monthly expenses at the complex reaching $35.5 million—40% of which are non-cash items like depreciation. The financial drag from LSP sharply reduced SCG’s consolidated profit, even as its other businesses remained profitable. Capacity Questions and Technical Details Our prior communication raised questions about the actual cracker capacity and the interpretation of trial run figures, whereby we issued a mass balancing challenge that still awaits contributions from users of the PPPLUS Platform. Various data sources have reported diverging plant capacities for both the cracker and the downstream plants. In addition, calculated feedstock requirements to match the reported ethylene and propylene outputs are not making any sense in terms of cracker capacity. The figures we have used to generate the site's mass balance and process flow chart are taken from the Long Son Environmental Permit (in Vietnamese Language) dated August 30, 2023. During the brief operational window, initial output was reported at 74,000 tonnes—well below nameplate, reflecting the ramp-up phase and subsequent shutdown. Strategic Adjustments and Future Plans SCG has not abandoned the project. Instead, it is adapting the business model to address structural challenges:
Market and Policy Environment Vietnam’s government has signaled support for LSP’s expansion, promising to streamline procedures and facilitate stable gas imports, including ethane from the U.S.. However, the domestic market remains under pressure from competitive international polyolefin imports and subdued export demand. Summary on Key Facts and Timeline
Outlook The Long Son Petrochemical Complex exemplifies both the promise and pitfalls of mega-projects in volatile global markets. While its technical capabilities and strategic significance remain intact, the project’s near-term viability hinges on market recovery, successful feedstock diversification, and continued government support. SCG’s willingness to invest further and adapt its strategy suggests a long-term commitment, but the road to profitability remains challenging and closely watched by industry observers.
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BASF Zhangiang Verbund Site Progress News ◾️ Linde Press Releases, 8th Feb 2023, Linde Engineering Signed Agreement to Build a Synthesis Gas Plant for BASF in China Linde Engineering will implement the newly awarded contract in a consortium together with its Chinese partner East China Engineering Science and Technology Co., Ltd (ECEC). The two companies have previously worked together in the design and construction of several Rectisol® Acid Gas Removal units in China. For the new BASF project Linde will be acting as consortium leader, including the provision of basic engineering and key equipment. ECEC will be responsible for the detailed design and the construction. ◾️The Paper | 4th Sep 2023 | BASF starts construction of syngas plant at its integrated Zhanjiang site, scheduled to start production in 2025 BASF China's official website reported on September 4 that the syngas unit at BASF's integrated base in Zhanjiang has broken ground. This world-class syngas unit will be fully integrated into the integrated base and is scheduled to be put into production in 2025. ◾️Global Times | Published: 19th Jan 2024 |New BASF plant inaugurated in S.China, ready to supply global market German multinational chemical company BASF on 18th January celebrated the inauguration of its Thermoplastic Polyurethane (TPU) plant at its Zhanjiang Verbund site in South China's Guangdong Province, marking a milestone in the site's initial construction phase, according to a statement sent to the Global Times from BASF on Thursday. The new plant is the largest single TPU production line for BASF globally. It will help to meet market demand in industrial, eMobility and new energy segments, the company said. ◾️China Chemical Market Insights | 24th Jan 2024 |BASF's Zhanjiang Verbund Site: A Milestone in Asia-Pacific’s Chemical Industry Progress in Construction and Technology: ◾️BASF News Releases | 21st Mar 2024 | BASF breaks ground on methyl glycols plant at Zhanjiang Verbund site in China Hong Kong SAR, China – March 21, 2024 – BASF has broken ground on a methyl glycols (MG) plant at its Verbund site in Zhanjiang, China. The new facility is designed with an annual capacity of 46,000 metric tons and aims to meet the rapidly growing demand for brake fluids in the region. The plant is scheduled to commence operations by the end of 2025. Utilizing BASF's unique process technology, the new facility will be the only fully backward integrated methyl glycols plant into a steam cracker in China, serving the fast-growing brake fluids market. ◾️Zhanjiang Ecological Environment Bureau |19th Apr 2024 | Environmental impact assessment document of the first phase of the engineering plastics product optimization project The first phase of the BASF (Guangdong) integrated project engineering plastics product optimization project is located in the first phase of the BASF (Guangdong) integrated project in the Donghai Island Petrochemical Industrial Park in Zhanjiang City. It is a technical transformation project, mainly to adjust the production plan of production lines 1, 2, and 4 in the engineering plastics workshop, increase the production capacity of red phosphorus masterbatch flame retardant products by 11,000 tons/year (8,000 tons/year in the near future, and 3,000 tons/year in the long term), and reduce the production capacity of general PA/PBT/PBAT products by 11,000 tons/year, and the total production capacity of 160,000 tons/year remains unchanged. The technical transformation does not involve the TPU workshop of the first phase of the project, only the product plan of the engineering plastics workshop is adjusted, and its production process has not changed. The types and total usage of the main raw and auxiliary materials remain unchanged, and there are no new water, gas, and heat nodes and wastewater and waste gas nodes. No technical transformation will be carried out on the auxiliary and public works of the existing approved projects.
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2nd Dec 2024 | Sina.com | Author: PROCESS Process Industry On November 29, 2024, BASF launched a new high-density polyethylene (HDPE) brand, EasiplasTM. At the same time, the construction of the high-density polyethylene plant at BASF’s Zhanjiang integrated base also made significant progress. The high-density polyethylene plant under construction at BASF’s Zhanjiang integrated base also recently reached key milestones, including the successful installation of the reactor and product degassing silo, taking another substantial step towards the mechanical completion of the plant. The high-density polyethylene plant at BASF's integrated base in Zhanjiang will start construction in 2023, with an estimated annual production capacity of 500,000 tons, and is scheduled to be put into production at the end of 2025. |
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![]() BASF successfully installed steam cracker module at its Zhanjiang integrated site 20th Nov 2024 | Source: Zhanjiang Cloud Media | Author: Reporter Chen Yan Recently, the steam cracker module of BASF’s Zhanjiang integrated base was successfully installed, marking a new milestone in the construction of the project and taking a solid step towards the goal of putting the integrated core into operation by the end of 2025. Tian Yaqing, senior vice president of integrated project management at BASF's new integrated site in China, said that the modular construction concept adopted by the plant has significant advantages in terms of efficiency, safety and quality. "By using pre-assembled modules, we can simplify the construction process, shorten the project duration and minimize on-site disturbance. This approach not only improves safety through more controlled assembly in a factory environment, but also ensures the stability of the quality of each component." Currently, BASF's Zhanjiang integrated base is making every effort to build its integrated core, including a steam cracking unit and multiple downstream units for the production of petrochemicals, intermediates, etc. |
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Yangzi-BASF Light Hydrocarbon Comprehensive Utilization Project with 1 million tonnes steam cracker begins construction, receives environmental impact assessment. |
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7th Sep 2024 | Source: DT New Materials, via Sohu.com |
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HPPO plant, propylene oxide production and imports of naphtha and hydrogen peroxide have been added. |
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Description of the HPPO process has been update. |